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Case Sharing: Application of Converted Degreaser in Oil-free Compressed Air System for Medium Pressure Blowing Bottles in Pharmaceutical Enterprises
Clients：
The client is Wuhan Binhu Shuanghe Pharmaceutical Co., Ltd (stock code: 600062), a large-scale pharmaceutical company with more than 30 years of experience in production, constantly improving and innovating the advanced pharmaceutical technology, and ranked as the leading manufacturer of infusion solution in central China. Its main business covers new drug research and development, preparation production, pharmaceutical sales, pharmaceutical equipment and API production, etc., with an annual production and sales of 250 million bottles of infusion solution, which sells well in 17 provinces across the country, covering more than 4,200 distribution outlets and end customers.
Reason for choice：
Because the converter oil remover configured in the previous production line has achieved the oil-free effect of grade 0 required by the customer for a long time stably, the customer still chooses this product when expanding the production line, so as to ensure the quality of the air used in the new production line and reduce the maintenance cost of the new oil-free compressed air equipment. The converter oil remover purchased this time is mainly used for oil removal and purification of compressed air required for the bottle blowing process (working pressure 2.5MPaG). Combined with the actual air consumption, the medium-pressure model of the converter oil remover is installed at the back of the outlet of the piston booster in the compressed air system to ensure that the compressed air in the medium-pressure system is oil-free..jpg)
（Newly added production line equipment at customer's site）
(Original production line equipment at customer site)
Quality and Effectiveness：
After a period of time in the conversion type oil removal machine installation and use, in order to detect the quality of compressed air after treatment, through the SUTO company oil vapor detection equipment S120 on the new increase in the production line equipment export oil content detection, in the customer's use of the conditions, combined with the detection of the instrument's working pressure requirements, through the decompression of sampling and testing equipment export of the total oil content is low to 0.001mg/m³; at the same time on the has been running for nearly 2 years of the At the same time, the 0.8MPaG transformer oil remover TCAC-10-8 has been running for nearly 2 years, and the total oil content at the outlet is also stable to 0.001mg/m³; all of them reach the 0-level oil-free standard of GB/T 13277.1 and ISO8573-1, which confirms the actual gas effect of the users from the data, and the stable and efficient oil removal ability of the transformer oil remover is further highly recognized by the users.
（客户现场对新增产线设备进行检测）
（Customers on-site inspection of the original production line equipment）
All meet the GB/T 13277.1, ISO8573-1 oil-free standards of grade 0
Technology and Advantage：
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The Converter Oil Remover TCAC series is a catalytic oxidation technology based oil removal unit specifically designed for compressed air, which continuously provides compressed air of the highest purification class 0 according to ISO 8573-1. The equipment is not affected by ambient air quality, pressure, temperature, humidity and the life of consumables such as filter elements, and has the advantages of high stability and low energy consumption. It can be installed at the back end of a conventional oil-lubricated screw air compressor to obtain oil-free compressed air quickly. It retains the advantages of low energy consumption of oil-lubricated screw air compressor, and also meets the user's demand for oil-free compressed air, the product has passed the testing and certification of authoritative departments, and is widely used.
Company Profile:
As the first compressed air post-treatment equipment manufacturer in China to pass the German TÜV Class_0 oil-free certification, Bose Purification. The introduction of the compressed air Class_0 oil-free de-oiler is an ideal solution to quickly realize Class_0 oil-free. No need to replace the air compressor, can be directly installed in the existing compressed air system, fast installation, long consumables loss cycle, stable operation, reliable results; also very suitable for use in the medium and high pressure environment, solving the medium and high pressure oil-free compressed air is not easy to obtain the problem, at the same time, we have a complete range of independent intellectual property rights, the core materials are independent independent research and development and access to relevant patents. Bose purification 0 oil-free compressed air degreasing purifier to the market, won the praise of users. For enterprises to improve production efficiency, reduce equipment maintenance costs to provide a more cost-effective choice.